Itru 

Advanced  Applied Research Projects

Introduction

The following applied research projects could be carried out in your mill to improve your quality and production levels . There are some funds available from each country to support research and development projects in textile industry. The main intention of these projects to install mill research unit in textile mills and conduct  Advanced  Applied  Research Projects . If you are interested in any of the projects below please get in touch with us . If you have a specific problem and state the problem and send to us . 

Spinning

Process Optimization R&D  Projects for Spinning Mills

Weaving

Weaving Projects

Project Name

Purpose

Quality Management

Knowledge Based Quality Management Systems and Process/Quality Improvement in Spinning Mills

Spin Plan

For revising spinning plan and adapting new drafting organization to increase production levels at each stage of spinning process from carding to ring and rotor frames

Yield Improvement

For adapting knowledge based techniques and minimizing blowroom and carding wastes and at the same time improving yarn quality with new mathematical spinning models.

Combing Noil Reduction

Combing noil % yield to 50 to 60 of total waste in combed yarn and can be scientifically reduced to a minimum value for each mix.

Technical Data/Machine Settings

From blowroom to ring frames improve your quality and production levels , enhance your textile technology know-how.Eliminate your mechanical defects supported by Spinning Mill Data Bank, Parametric Design Experiments and Spin Matrix Knowledge Based PC-programs.

Ring spinning spindle speed increasement

Spindle speeds could be increased to a higher level without deteriorating yarn quality

Rotor speed increasement

Rotor speeds could also be increased up to a higher level with proper attention to material and process.

Yarn Engineering

Especially with woven warp and weft yarns processed in ring and rotor spinning systems raw-material costs could be reduced with proper selection of raw-cotton according to count and twist by our Fibre-Mix Selection PC-program , Bale Management , Control Plan and Processing Engineering

HOK

Increase your productivity (HOK) and reduce labor costs through Knowledge Based Time studies and Work Load Assignment systems  , PC-programs and training in spinning mills.

FMEA for Spinning

Integration of  FMEA with Knowledge Based Management to improve quality and productivity in Spinning Mills  

QFD for spinning

Integration of Quality Function Deployment for new product development and improving quality in Spinning Mills

Cost Reductions in Spinning Mills

A complete project (including many sub-projects ) that is intended to minimize manufacturing costs and improving quality levels .

Loom speed increasement in air-jet weaving

Loom speeds can be increased in air-jet weaving with re-setting of weft insertion elements

Efficiency improvement in air-jet weaving with fine counts of warp yarns

For fine count of warp yarns efficiency in air-jet weaving reduces in a great deal However, by applying special size recipes and loom settings an increase in efficiency could be obtained up to 10 to 15 %

Drawing-in Arrangement

Warp Breaks and abrasion forces could be reduced by special attention to drawing-in arrangements

QFD for weaving

Integration of Quality Function Deployment for new product development and improving quality in Weaving Mills

FMEA for Spinning

Integration of  FMEA with Knowledge Based Management to improve quality and productivity in Spinning Mills

FMEA-FTA

Integration of  FMEA and FTA with Knowledge Based Management to improve quality and productivity in Weaving Mills and Spinning Vertical Mills

Knowledge Based

Structuring Knowledge Based Systems in your Spinning and Weaving Mills -Software-Shell and Knowledge Based

Warp breaks

Optimization of Warp Breaks with Knowledge Based PC-programs in air-jet weaving

Weft Stops

Optimization of Weft Stops with Knowledge Based PC-programs in air-jet weaving

Dimensional Stability of Knitted Fabrics

Knowledge Based Analyses of Dimensional Stability of Knitted Fabrics supported by PC-programs

For further information for any project and our other projects please get in touch with us