PROJECT B

PROCESS OPTIMIZATION AND R&D PROJECTS FOR SPINNING MILLS

In The Knowledge Based Quality Management System, Quality/Process Control units make quality/process control tests and then send them to Quality Management. Quality Management prepares quality reports about result of these tests through DPEA, Problem Analysis and Problem Solving Algorithms and SPC. And also Quality Management programs and prepares working plans about process optimization workings for improve mill performance. This working may be including one process or all process. Especially in the results of analyzing detailed System Factors, there will be many Process Optimization Workings. Therefore these operations improve Knowledge Based Quality Management System. While system becomes to work, R&D projects will be done continuously.

If you want to achieve R&D project, firstly Knowledge Based Quality Management System should be established. Then process optimization is launched. Process optimization workings are absolute necessity for improving mill. Finally mill will become an R&D department. Meanwhile process optimization must be done with pc-program based.

 

	Project Subject		Subproject	Engineering Week	Project Month
A.	Knowledge Based Quality Management			18	8
B. Process Optimization and R&D Projects	1	Spin Plan		5	3
	2	Comber Data		3	2
	3	Technical Data / Machine Settings		5	3
	4	Improving Ring Production Level		5	3
	5	Improving Open-end Production Level		5	3
	6	Yield Performance Improvement		29	16
	7	Increasing Standards		18	11
	8	Time studies		5	3
	9	Organization and Management		5	3
	10	QFD		5	3
	11	Yarn Process Engineering	Improving spinning Control plan database	5	3
			Fibre Mix	5	3
			Spin Plan	5	3
			Technical Data/ Machine Settings	5	3
	12	Manufacturing Cost Analyses		5	3

KNOWLEDGE BASED PC-PROGRAMS PRICE LIST

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