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Prdn ver 2.0 as an important module of Knowledge Based Quality Management will assist your mill to develop further
Prdn Ring ver 2.0 has been developed through many years of mill work carried out in spinning mills. The Effect of System factors of Knowledge Based Quality Management upon production volumes has been taken into consideration as a whole in Prdn Ring ver 2.0 so that the building of main corner stones of Knowledge Based System have been succeeded.
The purpose of pc-program is to increase production volumes at each stage of ring spinning processes and achieve real production and efficiency values close to actual values .In actual mill practice the factors influencing the production volumes are being able to analyzed more scientifically and production volumes could be increased systematically with the guidance of pc-program.
There are many similar programs for computing the production and efficiencies in spinning mills . But in most of the cases yarn contraction due to twist has not been taken into consideration . We have developed Prdn ver 2.0 for controlling ,analyzing and improving the production and efficiencies . Prdn ver 2.0 is the excellent software that runs on windows platform and easiest and simplest to for users.
The pc-program has been designed mainly to analyze and able to observe the factors affecting the production volume.so that production volumes could be increased to an higher level.For this purpose excellent and safest data base driver has been chosen .In any ring spinning mill there could be more than 125 ring frames and data entry for these complete machinery could take a very long time .However , with this pc-program Data Entry for 125 machines takes only 10 mins.
There could be many software for production control in ring spinning the main distinction with this pc-program is to solve problems rather than analyzing .
In order to increase production volumes in ring spinning frames following points should be analyzed in terms of logical functions such as (>,<, <>, =, and ,or , ( ) ) for filtering applications as well as sorting for Pareto Analyses and charting of single and average values.
Machine number
Lot Number
Shift date
Shift
Rpm
Number of Spindles
Yarn Count
Yarn twist
For example ( Shiftdate >=11.11.98 and Shiftdate <= 11.12.98 and Machineno=30 or Machineno=45 and lotno=01-45 and Tpi>=20 ) and Ne=30 is such an example for a filtering application:.
There is a Technical Analyses form in the program to interpret the results.
Benefits
Systematically controlling of production and efficiencies
Systematically improving production and efficiency levels
Complete control on labor productivity
Analyzing performance of machines , lot and any type of combination of key parameters
Minimizing out of production hours and improving mill maintenance
Prdn-2.0 also provides technical information for Spin-Cost 1.0 pc-program to minimize manufacturing costs
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ITRU GROUP LTD -International Textile Research Unit |
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Serving to textile industry ,science and technology since 1992 |