MILL PERFORMANCE REPORT FOR WEAVING MILLS

Outline of Mill Performance Report

A summary for Mill Performance Report is given below. The following items are checked and necessary suggestion are given to mill management to reduce manufacturing costs and improve quality levels. Before visiting your mill the customer should fill the Machinery and Processing Data Form and submit to us .

MILL PERFORMANCE SUMMARY FOR WEAVING MILLS BY ITRU GROUP Ltd - MPRT-W1

 

	Item #		Description
	1		Machinery and Processing Data
	2		Mill Balance
	3		Production Summary
	4		Productivity
	4.1		Machine Utilisation
	4.2		Productivity and Loom Efficiency
	5		Fabric Setting and Instruction Report
	6		Weaver Report
	7		Styles Report
	8		OPH Analyses
	9		Mill Organisation
	10		Preventive Maintenance
	11		Machine Check Lists
	12		Statistical Process Control Procedures
	13		Measuring and Control for Machine Checks
	14		Mechanical Breakdowns / Fixer Interruption Analyses
	15		Spare Parts Consumption Control
	16		Machine Tests
	17		Stoppages and Their causes
	18		Knowledge Based Problem Analyses / Problem Solving
	19		Air Conditioning
	20		Floor Finishes
	21		Cleaning and Lighting Procedures
	22		Transport Systems Used and Automation Possibilities
	23		Standard Cost Calculations ( Optional )
	24		Savings as a Result of Mill Performance Reports
	25		Summary and Recommendations
	26		Proposal of Engineering Work for Process Optimisation and Knowledge Based Management

Business plan for any work we carry out should be planned before we take actual action.

1. Mill performance report for your weaving mills that could be done for all your mills. This would also give an idea about which mill we could start     from . In any case mill performance report will assist all the mills to reduce manufacturing costs to some extend .
2. Mill work

After visiting and preparing reports about your mills . We could give exact figures about

• Efficiency
• Production levels
• Fabric defects
• Organisation
• Total number of employees

from ....... to ........ that we can achieve together. For mill work we would wish to start working in 3 shifts Per day running mill. When we have actually achieved significant improvement in mill performance level then we can commence next mill. We put emphasise on following points:

• Identifying actual situation
• Determining standard levels
• Work plan and implementation for 1st target level
• Achieving 1st target levels
• Determining 2nd target level
• Work plan and implementation for 2nd target level hence so on therefore ..........it is a continues process improvement that is carried out even when we have completed our working at the mill. This is the main difference between our company and the other consulting companies .

• Our philosophy is success, confidence, slowly but surely, without making a mistake and continues improvement.

WEAVING PROJECTS FOR MILLS

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