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Mill Training Courses , Mill Application and Mill Performance Level Analyses with UAK-1 + |
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CHECK YOUR MILL PERFORMANCE LEVEL WITH ITRU FIBRE TESTER UAK-1 + |
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UAK-1 + is an advanced fibre/sliver/waste information system hence necessitates training and mill application to be effectively utilised. These courses and application cover following subjects in details.
We could also check your entire process from bale to ring/rotor frame if you could send us the samples and required technical information described below. A detailed report for Process Improvement and Optimization will be prepared according to samples tested and your technical information provided for a reasonable amount of payment.
Samples /Information Amount/Technical Data/Chart 1 Type of cotton 2 Raw Cotton
100 gram
3 Card Chute Feed 100 gram 4 Blow room waste
100 gram 5 Card under case waste 100 gram 6 Card Flat waste
100 gram 7 Card Sliver 5 meters 8 Comber Sliver
5 meters 9 Comber Noil 100 gram 10 Ring Frame delivery
100 gram 11 Knitted Fabric Sample 10x10 cm grey and dyed dark color 2 samples
12 Woven Fabric Sample 10x10 cm grey and dyed dark color
2 samples 13 14 Yarn Count Nec Produced
15 Yarn End use (hosiery or weaving) 16 TPI(Turns per inch) 17 Ring spindle speed (Rotor rpm) 18 End breaks per 1000 spindle hour
19 Yarn Mass Spectrograph 400 m/min 2,5 mins testing time
Spectrograph 20 Single values of 20 yarn evenness results
(CV%,thin,thick,neps) 21 Single values of 20 yarn strength results 22 Total blow room waste % 23 Total Carding waste % 24 Combing Noil % 25 Ring waste % The report covers following chapters: 1- Classification of the sample tested according to Itru Cotton Classification System 2- Yield Performance Analyses according to Fibre Properties a) Blow room b) Card c) Comber d) Ring
3- Waste Analyses and Performance of Blowroom ,Carding and Combing
4- Process Optimization a) Blowroom to card b) Carding to Combing c) Combing to Ring Frame d) Recommendation for Process Improvement Work 5- Fabric Analyses 6- Mill Performance Analyses a) Yarn quality Analyses according to Fibre Properties at the ring frame delivery b) Production levels according to Fibre Properties at the ring frame delivery c) Processing and Spinning Ability of the blend
7- Potential Cost Reductions and Quality Improvement a) Recommendations and suggestions for existing situation b) New Test plans and working program
Another tests and reports covers following subjects :
-Checking your Cotton Machine Harvesting with Hand Picked and Machine picked comparisons -Ginning Process Control -Bale in bale out comparison and cleaning efficiency and usable fibres in waste -Classification of your samples short fibre contents % and white specks and dye take up problems -Processing of immature fibres without dye take up problems -Measures taken for carded ring spinning for immature fibres and Short Fibres in Carding
For further information and checking your mill click here
Innovative mills use innovative systems ITRU KNOWLEDGE SYSTEMS WILL CARRY YOU TO 21ST CENTURY
Thank you for visiting
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